Clean Rooms & Laboratory Ventilation
When it comes to handling critical substances, an uncontaminated environment is of high importance.
With experience from over 500 installations in pharmaceutical facilities worldwide, FläktGroup is the ideal partner for new builds, extensions or refurbishments.
Our extensive GMP* compliant product portfolio provides solutions to the stringent demands of the pharmaceutical industry, whether it is clean room environments, laboratories, manufacturing facilities, offices or warehouses. Our systems meet several demands whilst achieving the highest standards of energy recovery and efficiency to ensure the lowest lifecycle costs for the entire building.
For any process, whether human, mechanical or chemical, the condition of the surrounding air is vital. Not only does the air have to be clean, but it also has to be the correct temperature, correct humidity, be odourless, and contain the correct amount of fresh air. It has to be introduced into the space so that there is very little noise and very little draught. For clean rooms surfaces need to be accurately controlled to maintain velocities, patterns or pressure cascades.
FläktGroup not only has the most comprehensive product portfolio in the market – we develop and manufacture our own systems to take all of the above factors into consideration.
Clean Room Technology by FläktGroup
Numerous international manufacturers work with FläktGroup‘s Clean Room Technology as a result of our expertise in developing reliable and effective contamination control methods for Clean Rooms.
Clean Room solutions from FläktGroup permit users to coordinate all critical parameters precisely with the requirements of respective production processes and to systematically control decontamination of room air. These solutions control air pressure, temperature, and moisture – especially the contamination with fine dust, skin particles and bacteria – and keep these contaminants away from products and processes.
Effective and precise clean rooms design is essential for semiconductor production and pharmaceutical industries, as well as companies in the chemical industry, space technology, and optics and laser technology perform research and production; where we see that conditions in these industries are increasingly relying upon Clean Room conditions.
Technical, chemical, and biological quality products with highly sensitive manufacturing processes are further processed in hermetically sealed areas that demand room air that is virtually dust-free. The manufacturing process itself, however, requires ambient air absolutely free of particulates.
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Fresh Heaven MAXX LAMINAR AIRFLOW UNIT
- Size upon Customer’s demands
- Air delivered by AHU (FHM) or recirculation mode with power module (FHM P)
- H13, H14 or U15 filters with U-shaped or fluid gasket
- Casing in stainless-steel / steel in RAL 9010, height 450 mm (FHM) / 550 mm (FHM P)
- Various outlets (perforated stainless-steel / steel in RAL 9010, polyester fabric)
- Equipped with autonomous automatics (local control via Siemens LOGO! panel)
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Fresh Breeze – FAN FILTER UNIT
- Full area filtration
- Energy efficiency is ensured through EC fans
- Own production of HEPA and ULPA filters to perfectly match unit design
- Low initial pressure drop of filters
- Various air-outlet types
- Independent control unit
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AIR SHOWER
- Decontamination is performed by clearing off dust and dirt particles from bodies of clean room personnel
- Maximum efficiency through a high-velocity turbulent jet of clean air of 25 m/s
- Cleaning cycle activated by PIR-motion sensor, door blocking, and user control settings
- Filtration using a pre-filter and HEPA filter
- Up to 3 rooms can be interconnected
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DOORS & WINDOWS
- An automatic drop-down seal integrated into the door leaf enhances the air-tightness of a door
- Being flush with sandwich wall partitions ensures easy maintenance and flawless disinfection
- An interlock system equipped with signaling units prevents both doors in an airlock room from being opened simultaneously, effectively reducing the risk of contamination
- Doors can be opened manually or automatically with automatic drive
- Transfer doors are used as partitions of transfer boxes (passive or with filtered airflow)
- Accessories available include automatic drives, door closers, mirrors, windows with sunblinds, windows made from float glass or safety glass (ESG, VSG), automatic drop-down seals, stainless-steel kick plates, electromechanical and electromagnetic locks, signaling panels (semaphore), and many more.
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EHSD CIRCULAR VAV DAMPER
- Easy and Quick Selection
- Insulated casing
- Integrated orifice plate for air measurement
- FG VAV controller as standard
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SANDWICH PANELS
- The panels have a sandwich structure (two steel sheets with thermal insulation between them), with painted or stainless-steel sheet facing
- Custom colors and various core options are possible with minimal particle release
- R-panels 62 mm thick, M-panels and Me-panels are 60 mm thick
- Matching flush glassed-in panels (non-opening windows) and doors are available
- All joints are sealed by permanently elastic silicone in a color closely matching the panel color
- Round connections to the floor, suspended ceiling, and inner corners (Radius profiles system) are available
- The panels offer easy maintenance, effective sanitation, and resistance to disinfectants
- They ensure tightness to maintain over pressure or under pressure in the clean room
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Inwall FACINGS
- The ideal solution for adapting existing rooms into clean rooms.
- Easy and quick fixation to structural walls
- All panels are prefabricated – minimal adjustments on site
- All joints sealed with silicone
- Panels connected via conductive cables are grounded to the earthing point
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EXHAUST-AIR COMPONENTS
- Reliable ventilation of anesthetic gases, particles and exhaust of room air burdened with microbes
- Various choices of extract-air components
- Seamless integration of extract-air components in all types of wall panels and facings
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CEILINGS
- LS ceiling – clip-in light ceiling
- KS ceiling – grid cassette ceiling
- KSH ceiling – walkable Alucore grid ceiling
- RS ceiling – walkable sandwich panel ceiling.
- A minimum number of particles is released from the panel surface
- Ease of installation, cleaning and sanitation, resistance to conventional disinfectants
- Joints between cassettes are sealed using permanently elastic sealant
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eQ MASTER® AIR HANDLING UNIT
- Tailor made for customer needs
- Energy Efficient and optimized with integrated control
- Large variety of high efficiency components
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CGx Ceiling Air Outlet HEPA FILTER DIFFUSORS
- Used in pharmaceutical industry, laboratories, hospitals, microbiology, electronic industry, and food industry
- Easy integration in all types of FläktGroup suspended ceilings
- Filter classes H13 to U15 in an aluminum frame, with dry or fluid seal
- For turbulent displacement flow
- Integrated pressure-gauge connection for monitoring pressure drop
- Tube for applying test aerosol (measuring of concentration)
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CAIRplus Air Handling Unit
- Fast and easy installation – smartly designed block joints, cable connections, and lifting details save time and reduce installation costs
- Reliable integrated controls – factory-fitted, fully tested controls ensure trouble-free commissioning and minimise installation cost and setup time (as little as 4 hours)
- Hygienic and safe – designed according to VDI 6022 with flat, cleanable inner surfaces and easy access for component replacement
- World-class efficiency – low SFP values allow selection of smaller units for reduced energy consumption
- Maximised ROI – optimal energy recovery and low operating costs maximise return on investment
- Flexible and tailored – adaptable to any environment for cost, energy, space, and time savings.